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Flanged Butterfly Valve – Precision and Reliability for Your Industrial Needs

The flanged butterfly valve is a reliable, versatile option among industrial flow control solutions. These valves use renowned features of simplicity, durability, and efficiency to function as essential elements throughout water treatment facilities, oil and gas operations, chemical processing operations, and HVAC systems. The flanged butterfly valve delivers remarkable performance through its dependable features, which aid both high-pressure and cost-efficient low-pressure system requirements.

The following piece describes the properties, different versions, and advantages of flanged butterfly valves and shows why manufacturers choose them for industrial processes. The article will discuss the distinctions between double-flanged and lug-type butterfly valves, show why ductile iron materials matter, and explain what steps to take to determine your ideal valve pick.

Flanged Butterfly Valve Specifications

Specification Details
Valve Type Flanged Butterfly Valve
Design Standards API 609, ISO 5752, BS EN 593
Sizes Available 4″, 6″, 8″, 10″, 12″, 16″, 24″, Custom Sizes
Pressure Class PN10, PN16, PN25, ANSI Class 150,up to class 2500
Body Material Ductile Iron, Cast Iron, Stainless Steel
Disc Material Ductile Iron, Stainless Steel, Aluminum Bronze, Nylon-Coated Steel
Shaft Material Stainless Steel (304/316), Carbon Steel
Seat Material EPDM, NBR, PTFE, Viton
Operation Methods Lever, Gearbox, Electric Actuator, Pneumatic Actuator
Temperature Range -20°C to 150°C (Varies with Seat Material)
Connection Type Double Flanged, Single Flanged
Face-to-Face Dimensions ISO 5752 Series 13/14, API 609
Flange Standards ISO 7005, ASME B16.5, EN 1092-1
Flow Characteristics Bidirectional, Throttling or On-Off Control
Coating Epoxy Coating (Standard) or Customized Corrosion-Resistant Coatings
Leakage Class Zero Leakage (Bubble Tight)
Applications Water Treatment, Oil and Gas, HVAC, Chemical Processing, Food and Beverage
Certifications ISO 9001, API Certification, CE Mark
Customization Options Sizes, Materials, Coatings, Actuation Methods
Manufacturer RUFSUPPLY

 

Different Types of Flanged Butterfly Valve

A flanged butterfly valve has flanged ends, bolted to pipes, ensuring secure connections, leak-proof performance, and reliable flow control.

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What Is a Flanged Butterfly Valve?

The flanged butterfly valve operates as a quarter-turn mechanism to handle or block fluid flow. The valve operates by means of a shaft-mounted rotating disc, which functions between open and closed states during rotation. The unique feature of flanged butterfly valves rests in their two flanged ends that exist on opposite sides of the valve body. The flanged parts on the valve equipment enable the formation of a secure connection between pipe flanges to prevent leaks.

The flanged butterfly valve stands out because it offers a compact design with lightweight components and operates effectively at different pressures and temperatures. These valves can serve multiple operating material types from fluids to gases and semi-solid materials.

Types of Flanged Butterfly Valves

The flanged butterfly valve exists in multiple designs which fulfill different requirements of industrial applications. There exist several standard varieties of designed butterfly valves which I will list next.

1. Double Flanged Butterfly Valve

A double flanged butterfly valve acquires additional durability through its dual flanged attachment which extends from the valve body at both ends. The two-flanged structure makes this valve dependable for forceful systems while enabling it to support pipe weight requirements. The double flanged valve finds its applications in water treatment plants as well as power generation facilities along with heavy industrial applications.

2. Single Flanged Butterfly Valve

Single-flanged butterfly valves are equipped with a flange placed on a single valve surface to decrease both its weight and price. The valve finds its main use in systems operating at low pressure or situations which demand compact designs. The cost-effective choice among pipe installation projects is the single flanged valve design.

3. Concentric Flanged Butterfly Valve

This valve type arranges both the disc and the shaft to run through the middle of the valve body. Engineering this design reduces damage to components so it stands out as a preferred solution for systems needing exact flow management. The concentric valve design serves as a preferred solution for HVAC systems as well as chemical processing and food and beverage applications.

Materials – Why Ductile Iron Is the Preferred Choice

A flanged butterfly valve’s material selection directly affects its operational reliability and working performance. Ductile iron, as an industrial application material, remains the preferred choice among available choices.

Benefits of Ductile Iron:

Ductile iron stands out because of its high tensile strength which enables its use in lasting under demanding pressure conditions.
The protective epoxy coatings and alternative protective layers provide ductile iron valves with resistance to corrosive substances.
Manufacturers find ductile iron more cost-effective compared to stainless steel, along with other premium materials, despite offering equivalent quality standards.
RUFSUPPLY provides ductile iron-flanged butterfly valves that will deliver exceptional service duration and reliable performance for industrial applications.

Dimensions and Sizing Guide

When selecting valve sizes for optimal performance, one should pay attention since it determines the effectiveness against pressure drops and flow restrictions. The following table shows standard valve size measurements:

Smaller systems operating at moderate flow levels can use the 4-inch Flanged Butterfly Valve because of its compact dimensions.
The medium-sized system requires the 6-inch Flanged Butterfly Valve as a versatile solution to handle capacity needs while saving space needs.
Special orders enable customers to get large-sized or non-standard valves that fulfill their unique project requirements.
The flanged butterfly valve catalogue provides detailed specifications and technical drawings along with dimensions and material information and pressure ratings for all models.

Double Flanged Butterfly Valve vs. Lug-Type Butterfly Valve

The selection of butterfly valves entails an assessment between double flanged butterfly valves and lug-type butterfly valves according to potential buyers. The global function of both butterfly valve styles remains the same yet each one presents distinctive characteristics.

Double Flanged Butterfly Valve:

Strength: Offers superior stability, especially in high-pressure systems.
This valve type provides the best performance in vital operational settings that need to bear the weight of the pipeline.
Bolting operations happen on both sides of the valve which results in increased security but requires additional time for setup.

Lug-Type Butterfly Valve:

This valve finds placement on pipeline terminal points or operates between two joined flanges.
The price of these valves is generally lower than that of double-flanged models.
The valve works effectively for systems that maintain reduced pressure levels while requiring a less heavy valve construction.
Analysis of valve-specific features will assist you in selecting a suitable valve for your particular application.

Key Features of RUFSUPPLY Flanged Butterfly Valves

Flanged butterfly valves are special occasions when operating in the industry, and we at RUFSUPPLY are pleased to offer valves created to the highest industry specifications. Below are some of the features/benefits as the following:

 

High-Grade Materials: Constructed from ductile iron for enhanced durability and performance.

Sizes: We provide common sizes from1-1/2,2inch,3inch, 4-inch to 6-inch and other sizes depending on customers’ needs.

Corrosion Resistance: Our valves have anti-corrosive coating features in view of the services they provide to their clients.

Easy Installation: Designed for quick and hassle-free installation with secure flange connections.

Custom Options Available: Bluelens will be glad to customize any style or size that you desire. We follow specifications when it comes to solutions to enable you to meet your exact needs.

Why Choose RUFSUPPLY?

Thus, RUFSUPPLY is your number one source of flanged butterfly valve in china that fits your corporate flow control requirements. Below is a list of reasons why buyers rely on our service all over the world.

Coulter Industries has vast experience in valve manufacturing, which makes the company conversant with the problems faced in various industries.
Competitive Price: We offer affordable prices that do not exert additional pressure on your organizational budget while ensuring that you obtain quality services or products from our company.
It has a list of products: There is an extensive product range available starting right from basic to custom range valves.
Punctuality: Our deliveries are on time so that to ensure that your assigned projects’ delivery is not affected.
24/7 Online Customer Support: Get immediate assistance from our supportive tutors at any time.

Applications of Flanged Butterfly Valves

Butterfly valves with flanged are used in almost all industries due to their appropriateness and competency. Some common applications include:

Water Treatment: Regulating water flow in treatment plants and pipelines.
Oil and Gas: Controlling the transport of the crude oil and natural gas, as well as products derived there from.
HVAC Systems: Control and regulation processes of heating, ventilating, and air conditioning or water as a medium.
Chemical processing: Proper utilization of liquids as well as gases in chemical plants.
Food and Beverage: Maintaining hygiene and precision in food-grade applications.

Call to Action—Get Your Flanged Butterfly Valve Today

Looking for a highly reliable flanged butterfly valve for installation in your industrial systems? In this catalogue, we are proud to present the range of RUFSUPPLY valves that can be used in various applications.

Please use the list below to find the necessary valve, or get in touch with our specialists to receive the recommendations. It takes up to 8 weeks from the first contact to delivery, but we are dedicated to helping every client; we are always available to offer any kind of support from writing, editing, and customer service.

Do not hesitate to contact us now to learn more about RUFSUPPLY, your denim manufacturing partner of choice.

 

How do you install a flanged butterfly valve correctly?

To install a flanged butterfly valve:

  • Check whether the valve size and pressure rating provided by the supplier match the pipeline used.
  • Ensure that the disc of the valve is correctly situated by ensuring the assembly of the valve is aligned with the flange.
  • You should, however, be stretched equally around the valve body and tightened in a number of cross-clutch to avoid putting pressure on the valve body.
  • You should check if the seal is set correctly and the system works fine after Installation of the software.
What are the best materials for flanged butterfly valves?

It is, therefore, evident that different materials apply to the manufacture of flanged butterfly valves in relation to the intended use:

This type of metal is highly recommendable for companies operating in areas with corroding conditions such as chemical industries or marine use.
Ductile Iron: This pipe material used for most general industrial application due to the qualities such as being both strong and cheap.
PTFE-Lined Valves: Best for handling aggressive chemicals or high-purity applications.
Aluminum Bronze: Suitable for seawater and other harsh environments.

How can I troubleshoot common issues with flanged butterfly valves?

Leakage: The most usual problem that can be related with high pressure is leakage, which can be caused by worn seals, or bolts that were not tightened properly. Replace damaged gaskets if necessary.
Very stiff Operation: Check the condition of the valve stem for any sign of dirt or corrosion, and always ensure that any moving part is lubricated.
Diameter: Make sure the closed diameter of the disc is according to its declared specifications and no obstacles are hindering the flow within the pipe.
Misalignment: Correct the alignment of the valve in order to overcome operation problems.

What are the main applications of corrosion-resistant flanged butterfly valves?

Therefore, flanged butterfly valves are commonly used where there are high chances of corrosion, and this is in the following industries:

  • Industrial units are used in the treatment of chemical fluids that contain acids and alkali substances.
  • Marine systems for seawater applications.
  • Food and beverage industries for hygienic fluid control.
  • The treatment plants to manage the water both treated and untreated water.
How do you extend the lifespan of a flanged butterfly valve?

It should be a habit always to check the valve and determine if it is wearing out or not.
Clean the valve components in order to minimize on the accumulation of sediments or other debris.
Apply oil or grease the stem and other parts of the instrument such as cones and cones so that friction is minimized.
It is recommended to replace seals and gaskets as frequently as possible thus enhancing their efficiency in providing a tight seal.
Some of the forces that can affect the performance of the valve include pressure and temperature of the systems that the valve is working on, and therefore in order to enhance its value the pressure and temperature should not be allowed to exceed the valve’s upper limit.

What is the difference between a flanged butterfly valve and a lugged butterfly valve?

Flanged Butterfly Valve: It’s a valve that is well-suited for systems which require full-face flange connections and hence provide high-pressure conditions.
Lugged Butterfly Valve: This valve has a protruding bolt providing a flange connection. Thus, it is designed to shut down one-half of the pipeline for ease of maintenance.
The choice depends on the pressure that is expected to be exerted on the system and whether a certain segment requires isolation for a repair work to be carried out.

Are flanged butterfly valves suitable for high-pressure applications?

Yes,indeed flanged butterfly valves are ideal for high pressure ones and above the rating of ANSI 150. They are made of high quality and they are suitable to be used in areas where the introduction of pressure can is very necessary such as in oil and gas, power generating companies and even water treatment plants.

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